Vision & Thermal

Over-Line Vision Inspection System

Over-Line Vision Inspection System
Over-Line Vision Inspection System

Product Overview

More Measurements, Better Measurements

Sightline Over-Line vision inspection systems utilize a compact sensor head mounted directly over an existing production line to scan every object that passes underneath, in any orientation and at any belt speed, in order to generate a continuous stream of critical QA data, such as size, shape and color attributes, and production metrics such as throughput, uptime and capacity.

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Features

  • Easy to install and operate: can be up in running in hours (mounts directly over existing production line)
  • Fast: supports any size objects at production rates up to 100 objects per second
  • Supports multiple camera and lighting types from the top
  • Rugged: can be directly mounted in harsh environments
  • Fully wash-down stainless steel sensor head with integrated waterproof lighting
  • Supports conveyor widths from300 mm - 2 m (12” to 6.5’)
  • Supports single-file rejection system
  • Can share data and reports with other systems
  • Generates production metrics (uptime, throughput, etc.)
  • Models available: OL-300 to OL-2000

Benefits

  • Know more about your product compared to manual methods
  • Make quick decisions and adjustments to the production line using the analysis data
  • Ensure consistent product quality  between batches, shifts, and sites
  • Save costs and reduce waste, which improves your company’s bottom line
  • Brand protection
  • Save time with reporting, all results are saved & organized
  • Achieve competitive advantages
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Applications

100% Inspection Made Easy

Every Over-Line system is capable of measuring over 200 different size, shape and color attributes for every product that passes underneath the sensor head. These measurements can then be used to provide real-time operator feedback and to ensure compliance with product specifications.

Typical Applications Include:

  • Measurement of physical product attributes such as shape, size and color of baked goods, meat, poultry, cheese, eggs, fruit, vegetables and pet food to detect quality issues
  • Identification of non-conforming products
  • Detection of foreign objects
  • Counting of every object to monitor throughput

Finished Product Examples:

  • Bread Products (loaves, baguettes, buns, bagels, english muffins, croissants, muffins, etc)
  • Cookies, crackers, biscuits
  • Frozen pizza and pizza bases
  • Snack Foods (snack bars, pretzels, potato chips, French fries, desserts, chocolates, candies, etc)
  • Cheese Products (blocks, snack pieces, wax covered, etc)
  • Meat and Poultry (Raw, breaded, grilled, patties, etc)

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Over-Line Vision Inspection System

Measure Quality Where it Matters

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How It Works

Over-Line vision inspection systems use a selection of high-speed cameras, a laser, and imaging software to detect and measure objects as they move along the included conveyor belt.

To begin inspecting products:

  1. Start the vision system when production of a particular product begins
  2. Select the product profile and tap on Start
  3. If desired, make needed specification adjustments before you tap start, either on the included operator interface, or with any PC connected to the same network.
  4. The system will do the rest.

Product profiles are easy to adjust or create using the measura® Toolbox module (included). All you need to do is enter your specifications and save. Next time you load the profile, your changes are applied.

Our proprietary measura® software suite and measurement algorithms can determine the size, shape, color, or composite measurement of any object and convert this information into standard units for quality control purposes. Results are displayed in real-time and data for every object is saved for future analysis and reporting.

These measurements can then be used to provide real-time operator feedback and to ensure compliance with product specifications. All measurements can be viewed by operators in a variety of graphical and numerical formats. Product measurement data and raw images can also be stored automatically for future review and historical reporting.

Easy to Install, Operate and Maintain

The small footprint and integrated, adjustable stand can fit into tight spaces with minimal modifications to existing conveyors, and no laning or spreading conveyors are required upstream of the system. To ensure longevity and easy maintenance, all of the components of the system are standard, off-the-shelf parts that are available from multiple suppliers, and no proprietary components are used in the system.

Customizable Solutions

With a highly skilled in-house engineering team, KPM Analytics has the experience and capability to design a specific customized solution in a standard system to meet your inspection requirements. Customized designs, small mechanical footprints and special imaging techniques are all available, and additional conveyors before or after the system can be added to make the overall solution a perfect fit.

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System Components

The Sightline Over-Line systems mount directly over existing production lines, making installation fast and simple. Its compact size and light weight mean that complicated structures or conveyor modifications are not required.

In addition, everything is included with an Over-Line system: lighting, computer, touchscreen, all necessary cables and mounting hardware, so you can quickly start measuring your products and see the impact and benefits of 100% inspection.


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Measurements

Using vision technology, your products are characterized in meaningful ways, including complex details that are difficult and time-consuming with traditional manual methods. Our standard measurements library consists of over 100 basic and advanced algorithms and growing.

Basic Measurements

  • Area, shape, color
  • Length and width
  • Diameters (min, max, avg, caliper, adaptive dimensions)
  • Item counts
  • Volume and slopes
  • Heights/thickness (min, max, avg, center, edge)
  • Cross-reference 2D/3D measurements with image stacking
  • Foreign object detection

Advanced Measurements

  • Template match (area match %, area outside of template %, max length outside template)
  • Adaptive length & width (curve follow)
  • Shine detection
  • Roughness (variations on edges)
  • Smart thickness
  • Bun coverage
  • Blob measurements - Find & measure specific features on an object (e.g. toppings, splits, foreign materials)

Production & Productivity Data

Measuring 100% of all products also provides a wealth of key ‘real-time’ production and productivity data such as:

  • Throughput and Capacity%
  • Defect % and Out-Of-Spec % (by type)
  • Uptime/Downtime %
  • Changeover Time
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Software

Powerful And Easy to Use Measura® Software Suite

The easy-to-use measura® software suite includes a built-in library of over 100 different types of measurements and configurable camera and lighting components for different product needs. The software simplifies the inspection process from product set-up and real-time inspection to process monitoring and quality analytics.

Powerful And Easy to Use Measura® Software Suite

The easy-to-use measura® software suite includes a built-in library of over 100 different types of measurements and configurable camera and lighting components for different product needs. The software simplifies the inspection process from product set-up and real-time inspection to process monitoring and quality analytics.

Powerful And Easy to Use Measura® Software Suite

The easy-to-use measura® software suite includes a built-in library of over 100 different types of measurements and configurable camera and lighting components for different product needs. The software simplifies the inspection process from product set-up and real-time inspection to process monitoring and quality analytics.

Powerful And Easy to Use Measura® Software Suite

The easy-to-use measura® software suite includes a built-in library of over 100 different types of measurements and configurable camera and lighting components for different product needs. The software simplifies the inspection process from product set-up and real-time inspection to process monitoring and quality analytics.

    • Define your products
    • Configure your measurements
    • Set limits
    • Interactive blob set-up
    • Playback recordings
      • Define your products
      • Configure your measurements
      • Set limits
      • Interactive blob set-up
      • Playback recordings
        • Define your products
        • Configure your measurements
        • Set limits
        • Interactive blob set-up
        • Playback recordings
          • Define your products
          • Configure your measurements
          • Set limits
          • Interactive blob set-up
          • Playback recordings
          • Fast, up to 100 objects/ second
          • Intuitive operator screens
          • Display trends, lane data, and defect summaries
          • Record data
          • Fast, up to 100 objects/ second
          • Intuitive operator screens
          • Display trends, lane data, and defect summaries
          • Record data
          • Fast, up to 100 objects/ second
          • Intuitive operator screens
          • Display trends, lane data, and defect summaries
          • Record data
          • Fast, up to 100 objects/ second
          • Intuitive operator screens
          • Display trends, lane data, and defect summaries
          • Record data
          • Display up to 5 measurements
          • Multiple display platforms
          • Visual alarms
          • Ethernet connectivity
          • Display up to 5 measurements
          • Multiple display platforms
          • Visual alarms
          • Ethernet connectivity
          • Display up to 5 measurements
          • Multiple display platforms
          • Visual alarms
          • Ethernet connectivity
          • Display up to 5 measurements
          • Multiple display platforms
          • Visual alarms
          • Ethernet connectivity
          • Customizable report template 
          • Configurable date range 
          • Scheduled pdf reports via email 
          • Exports to Excel or pdf
          • Customizable report template 
          • Configurable date range 
          • Scheduled pdf reports via email 
          • Exports to Excel or pdf
          • Customizable report template 
          • Configurable date range 
          • Scheduled pdf reports via email 
          • Exports to Excel or pdf
          • Customizable report template 
          • Configurable date range 
          • Scheduled pdf reports via email 
          • Exports to Excel or pdf
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          Over-Line Vision Inspection System

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          Specifications

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