Quality Control Solutions for Cookies and Crackers

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Measurement Capability

  • 2D/Shape & Size - diameter, roundness, length, width
  • 3D/Height - peak/mean/stack height, complete 3D profile, slope, surface texture
  • Top & Bottom Bake Color
  • Multi Topping - topping color, coverage, distribution, voids
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Defects Detection Capability

  • Misshapen products
  • Out of specification products (e.g. too small, too dark, etc.)
  • Spots (light, dark, foreign material on product surface)
  • Topping defects (e.g. too little topping, wrong distribution, etc.)
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Available Configurations

  • In-line - Single or Multi-Lane, Line Width up to 4.000mm (158"), Product Throughput up to 5.000 pcs/min and more
  • Off-line - Standalone Systems for multi-product sampling measurements in laboratories or on the factory floor
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Available Modules

Vision Module:

  • Top Side 2D & Color
  • Top Side 3D
  • Bottom Side

Color Rejection Module: air nozzle rejection mechanism

Stainless Steel Frame

Conveying System

Control Unit:

  • Industrial PC Industrial
  • Touch Screen
  • Stainless steel electrical cabinet

Inspection Software with Real-Time statistics displayed on integrated touch screen

Data Collection & Reporting Software

Possibility of On-Line Moisture analysis integration

Cookies & Crackers

Distributed Vision-Based Process Control Systems

KPM Analytics provides a range of vision system modules designed to monitor a specific production process step.  

The measurements taken at each vision module at each point in the line can be collected and displayed at the control station and reported in real time. This data can also be added to a database allowing further analysis and correlation of this data to assist in improving the production process and the quality of the finished product.  

Examples of process steps that can be monitored are the following:

  • Baking (bake color, oven feedback)
  • Control before sandwich creation (for “sandwich” biscuits)
  • Control of single topping/decoration steps

Feedback Loops – Oven Control

By installing a KPM Analytics Vision System at the oven exit, it is possible to integrate our exclusive Real-Time Oven Feedback Module, which uses the measured bake color to automatically adjust the oven settings.  

Key benefits:

  • fully automatic control of the last two zones of the oven
  • objective bake color measurement
  • continuous automatic monitoring of product quality
  • automatic real-time actions to correct out of specification situations
  • improved product color consistency over the time
  • waste reduction
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