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Quality Control Solutions for Pizza

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Measurement Capability

  • 2D/Shape & Size - diameter, roundness, length, width
  • 3D/Height - peak/mean height, slope, surface texture
  • Top & Bottom bake color
  • Multi Topping Analysis and layer processing, up to 10 topping classes - color, coverage, meat counting, distribution, voids
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Defects Detection Capability

  • Misshapen products
  • Edge defects (e.g. bites, dents, fold, etc.)
  • Out of specification products (e.g. too small, too big, etc.)
  • Spots (light, dark, foreign material on product surface)
  • Holes
  • Topping defects (e.g. too little quantity/items, voids, etc.)
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Available Configurations

  • On-line - Single and Multi-Lane configuration, Line Width from 400mm up to 1.650mm (16" - 65"), Product Throughput from 200 pcs/min up to 1.500 pcs/min

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Available Modules

Vision Module:

  • Top Side 2D & Color
  • Top Side 3D
  • Bottom Side Color

Rejection Module: declining conveyors rejection mechanism

Stainless Steel Frame

Conveying System with modular belts

Control Unit:

  • Industrial PC
  • Industrial Touch
  • Screen Stainless steel electrical cabinet

Inspection Software with Real Time Statistics displayed on integrated touch screen

Data Collection & Reporting Software

Pizza & Pizza Crust

Distributed Vision-Based Process Control Systems

KPM Analytics provides a range of vision system modules designed to monitor a specific production process step.

The measurements taken at each vision module at each point in the line can be collected and displayed at the control station and reported in real time. This data can also be added to a database allowing further analysis and correlation of this data to assist in improving the production process and the quality of the finished product.

Examples of process steps that can be monitored are the following:

  • Forming/Proofing (physical dimensions)
  • Baking (bake color)
  • Topping (quality check of topping deposition single steps)

Vision Robot Guidance – Vision-Driven Topping Deposition

KPM Analytics Vision Inspection Solutions can also be integrated into a specific robot guidance application. We can work in partnership with your qualified robot system integrator in order to provide a complete solution based on our state-of-the-art vision inspection technology.  This allows a customer to deploy vision inspection (and advanced data analysis and reporting) as well as robot guidance, using just one vision module.

Vision can be integrated into a Topping Deposition System, in order to track the position of the product and, on the basis of this information, guarantee the topping to be perfectly centered on the pizza. The System also measures several features of the products (diameter, roundness, etc.) and displays and saves on the database all the collected data and information.

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