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Quality Control Solutions for Bagels

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Measurement Capability

  • 2D/Shape&Size - diameter, roundness, length, width
  • 3D/Height - peak height, complete 3D profile, slope, surface texture
  • Top & Bottom Color - bake color, topping color
  • Topping/Seeding - coverage, distribution, voids
  • Hole conformity check
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Defects Detection Capability

  • Misshapen products
  • Out of specification products (e.g. too small, too tall, etc.)
  • Spots (light, dark, foreign material on product surface)
  • Topping defects (e.g. too little seeds, voids, etc.)
  • Doubles/overlapping products
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Vision Inspection Options

In-Line - Line width from 600mm up to 1,400mm (24" - 55"), throughput up to 250 pcs/min (for full baguette); product axis can be parallel or transversal to the product flow

Over-Line/Monitoring - utilizes a compact sensor head mounted directly over an existing production line to scan every object at any belt speed

At-Line/Lab - Fully-provisioned standalone systems for multi-product sampling measurements in laboratories or on the factory floor

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Available Modules for Vision Systems

Vision Module:

  • Top Side 2D & Color
  • Top Side 3D
  • Bottom Side Color (optional, in-line only)

Rejection & Diverting Modules (optional, in-line only):

  • Pneumatic jet (single or multiple)
  • Paddle
  • Sweep arm
  • Retracting nose bars

Stainless Steel Frame

Conveying System with modular belts (in-line systems)

Operator Control Unit:

  • Industrial PC
  • Industrial Touch Screen
  • Stainless steel electrical cabinet

Inspection Software with real-time statistics displayed on integrated touch screen

Data Collection & Reporting Software

In-Plant Dashboard live production monitoring system (optional)

In-line Check-weigher Integration (optional) for products on single lane, or on well-aligned multi-laned products

Bagels

Distributed Vision-Based Process Control Systems

KPM Analytics provides a range of vision system modules designed to monitor a specific production process step.  

The measurements taken at each vision module at each point in the line can be collected and displayed at the control station and reported in real time. This data can also be added to a database allowing further analysis and correlation of this data to assist in improving the production process and the quality of the finished product.

Feedback Loops – Oven Control

By installing a Vision System at the oven exit, it is possible to integrate our exclusive Real-Time Oven Feedback Module, which uses the measured bake color to automatically adjust the oven settings.

Key benefits:

  • fully automatic control of the last two zones of the oven
  • objective bake color measurement
  • continuous automatic monitoring of product quality
  • automatic real time actions to correct out of specification situations
  • improved product color consistency over the time
  • waste reduction

Laner

The Laner is the ideal solution to provide a continuous flow of evenly laned products to your packaging machines.

  • Reduce Labor
  • Maximize throughput of packing machines
  • Flexible capabilities:
    - Number of lanes
    - Type of products
    - Size and shape of products

Line Configurations

  • Line width: from 600mm up to 1.000mm (24" - 40")
  • Straight in-feed, 90° in-feed
  • Product throughput: from 300 pcs/min up to 1.000 pcs/min
  • the one laning system can lane different products into different number of lanes

System Modules

  • Accumulation conveyor module
  • Laning conveyor module
  • Laning chute
  • Out-feed conveyor (option)
  • Vision system used for product flow monitoring
  • Motion control unit
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